CNC milling machine processing center has a wide range of applications in aviation and automobile industries. The following are some specific application examples:
1. Aviation field
1) Aircraft engine blade processing
a) Project background: Aircraft engine blades are key components of aircraft engines, and their manufacturing accuracy and quality directly affect the performance and life of the engine.
b) Processing equipment: CNC milling machines are used for processing.
c) Processing technology: It usually includes three stages: rough processing, semi-finishing and finishing. By adjusting cutting parameters and using different milling cutters, it can be ensured that the surface roughness and dimensional accuracy of the processing meet the requirements.
d) Application effect: Using CNC milling machines to process aircraft engine blades can greatly improve processing accuracy and efficiency, reduce production costs, and ensure the quality and performance of blades.
2) Aircraft structural parts processing
a) Processing requirements: Aircraft structural parts usually have complex shapes, poor rigidity, and easy deformation, and have high requirements for processing accuracy and surface quality.
b) Solution: Use a five-axis horizontal machining center or a five-axis turning and milling composite machining center for processing. These devices can achieve high-efficiency and high-quality processing of complex curved parts, meeting the manufacturing needs of aircraft structural parts.
c) Application effect: By adopting advanced CNC processing equipment and processes, the processing accuracy and surface quality of aircraft structural parts can be ensured, and the performance and safety of aircraft can be improved.
2. Automobile field
1) Cylinder processing
a) Processing requirements: The cylinder is a key component of the engine and needs to have precise dimensions and excellent surface treatment quality to ensure optimal combustion and efficient engine performance.
b) Processing equipment: Use high-precision CNC milling machines for processing.
c) Application effect: CNC milling of cylinders can achieve precise dimensional control and excellent surface treatment quality, improving engine performance and reliability.
2) Piston processing
a) Processing requirements: The piston needs to maintain precise tolerances and high-quality surface treatment to achieve optimal compression ratio and fuel efficiency.
b) Solution: Use CNC milling machines to process the piston. By adjusting the cutting parameters and using suitable milling cutters, the processing accuracy and surface quality of the piston can be ensured.
c) Application effect: CNC milling of pistons can improve processing accuracy and efficiency, reduce production costs, and ensure the quality and performance of pistons.
3) Gearbox parts processing
a) Processing requirements: The gearbox is a complex component, and its smooth power conversion is attributed to fine milling accuracy.
b) Processing equipment: CNC milling machines are used to process gearbox parts.
c) Application effect: CNC milling can ensure the dimensional accuracy and surface quality of gearbox parts, and improve the performance and service life of gearboxes.
4) Other automotive parts processing
a) CNC milling machining centers can also be used to process clutch housings, suspension arms, shock absorbers, brake calipers, brake discs, fuel injectors, fuel rails, exhaust manifolds, catalytic converters and other automotive parts. The processing accuracy and surface quality of these parts are crucial to the performance and safety of the car.
In summary, CNC milling machining centers have broad application prospects and important application value in the aviation and automotive industries. By adopting advanced CNC machining equipment and processes, the processing accuracy and efficiency can be greatly improved, the production cost can be reduced, and the quality and performance of parts can be guaranteed.
